Driving Efficiency Gains With IIOT and Connected Applications
Real-time data collection and analysis are at the heart of the industrial internet of things (IIoT). By continuously monitoring equipment and production processes, manufacturers can detect anomalies, predict equipment failures, and take corrective actions before issues escalate.
In today’s dynamic manufacturing landscape, efficiency is the cornerstone of competitiveness. The IIoT and connected applications offer transformative ways to streamline shop floor operations, enhance productivity and achieve significant cost savings. Through the use of real-time data and advanced analytics, manufacturers can optimize processes and make informed decisions that drive operational excellence.
The IIoT involves connecting physical industrial assets such as machinery and equipment to the internet, making possible real-time data exchange and analytics. According to Gartner, this provides manufacturers with unprecedented visibility into operations, enabling predictive maintenance, quality control, and enhanced operational efficiency specifically tailored to industrial environments.
The Heart of IIoT
Real-time data collection and analysis are at the heart of the IIoT. By continuously monitoring equipment and production processes, manufacturers can detect anomalies, predict equipment failures, and take corrective actions before issues escalate. Gartner reports that real-time data insights can lead to significant improvements in visibility and control across shop floors, reducing downtime and extending machinery life.
As an example, a automotive parts manufacturer implemented an IIoT-based predictive maintenance system. It monitored critical parameters such as vibration, temperature and pressure, enabling the company to predict and address potential failures before they occurred. According to Gartner, the company reduced unplanned downtime by 30% and extended the operational life of their equipment by 15%.
IIoT enables the automation of multiple manufacturing processes. In optimizing resource uses to promote sustainability, IIoT helps manufacturers reduce waste and operational costs. Additionally, improved visibility across the supply chain enhances coordination and efficiency.
A consumer electronics manufacturer that integrated IIoT to monitor and optimize its production line was
